ONAN GENSET CONTROL SERVICE MANUAL Pdf Download (2024)

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  • Contents
  • Table of Contents
  • Troubleshooting
  • Bookmarks

Table of Contents

  • Table of Contents

  • Introduction

  • About this Manual

  • Test Equipment

  • How to Obtain Service

  • Controller Descriptions

    • Ac Control

  • Control Descriptions

  • Control Panel Interior

    • Voltage Regulator

    • Current Transformers

    • Control Heater

  • Control Descriptions

  • Control Panel Interior

    • Engine Control Monitor

    • Run Relay

    • Interface Relay Modules

    • Time Delayed'start/Stop and Preheat Module

    • Magnetic Pickup Interface Module

  • Operation

    • Starting Sequence

    • Starter-Disconnect Parameters

    • Start-Disconnect Sequence

    • Normal Operating Parameters

    • Stopping Sequence

    • Emergency Shutdown

  • Engine Control Service

  • Troubleshooting

    • Engine Does Not Crank

    • B. Engine Cranks, but Does Not Start

    • Engine Starts but Stops after Running Several Seconds

    • Engine-Generator Is in Operation. then a Fault Shutdown Occurs

  • Tests

    • Battery Checkout

    • Battery Cable Checkout

    • Alternator Checkout

    • Solenoid Checkout

    • Relay Checkout

    • Fuel Solenoid Checkout

    • Control Switch Checkout

  • Wiring Diagrams

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  • 1 Table of Contents
  • 2 Control Panel Interior
  • 3 Engine Control Monitor
  • 4 Run Relay
  • 5 Wiring Diagrams
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Onan GenSet Control Service Manual

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Table of Contents

ONAN GENSET CONTROL SERVICE MANUAL Pdf Download (1)

Summary of Contents for Onan GenSet Control

  • Page 1 Caution: This document contains mixed page sizes (8.5 x 11 or 11 x 17), which may affect printing. Please adjust your printer settings according to the size of each page you wish to print.
  • Page 2 982-0001 9-2002...
  • Page 3 Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 4: Table Of Contents

    Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 5: Introduction

    Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 6: Controller Descriptions

    Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 7: Ac Control

    Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 8: Control Panel Interior

    Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 9: Control Heater

    Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 10: Control Descriptions

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  • Page 11 Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 12 Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 13: Control Panel Interior

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  • Page 14 Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 15: Run Relay

    Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 16: Interface Relay Modules

    Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 17: Time Delayed'start/Stop And Preheat Module

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  • Page 18: Magnetic Pickup Interface Module

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  • Page 19 Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 20: Operation

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  • Page 21: Starting Sequence

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  • Page 22: Stopping Sequence

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  • Page 23: Engine Control Service

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  • Page 24 Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 25 Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 26 Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 27: Engine Starts But Stops After Running Several Seconds

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  • Page 28 Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 29: Engine-Generator Is In Operation. Then A Fault Shutdown Occurs

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  • Page 30: Tests

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  • Page 31: Wiring Diagrams

    Wiring Diagrams TITLE NUMBER PAGE AC Control Wire Diagram (Horizontal, w/Detector AC) ..... . . 612-6267 ..AC Control Wire Diagram (Vertical, w/Detector AC) .
  • Page 32 AC Control Wire Diagram (Horizontal, w/Detector AC)
  • Page 33 AC Control Wire Diagram (Vertical, w/Detector AC) Sheet 1 of 3...
  • Page 34 AC Control Wire Diagram (Vertical, w/Detector AC) Sheet 2 of 3...
  • Page 35 AC Control Wire Diagram (Vertical, w/Detector AC) Sheet 3 of 3...
  • Page 36 DC Control Wire Diagram (Horizontal, w/Detector 2)
  • Page 37 DC Control Wire Diagram (Vertical, w/Detector 2)
  • Page 38 DC Control Wire Diagram (Horizontal, Detector 12)
  • Page 39 DC Control Wire Diagram (Vertical, Detector 12)
  • Page 40 EMC P.C.B. Assembly - A11 (Detector 2, 12V)
  • Page 41 EMC P.C.B. Assembly - A11 (Detector 2, 24V)
  • Page 42 EMC P.C.B. Assembly - A11 (Detector 12, 12V)
  • Page 43 EMC P.C.B. Assembly - A11 (Detector 12, 24V)
  • Page 44 Redistribution or publication of this document, by any means, is strictly prohibited. 5−14...
  • Page 45 Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 46 Redistribution or publication of this document, by any means, is strictly prohibited.
  • Page 47 Redistribution or publication of this document, by any means, is strictly prohibited.
ONAN GENSET CONTROL SERVICE MANUAL Pdf Download (2024)

FAQs

What do three flashes on an Onan generator mean? ›

• Three blinks indicates a service fault.

What is code 36 on Onan? ›

Onan Marquis Gold 5500 runs for 3 to 10 minutes then surges and dies. Code 36 means it shut down without being told to. Plenty of clean fuel, just changed fuel filter, pump primes, clean air filter, proper oil level.

What is code 14 on an Onan generator? ›

Fault code 14 is a over frequency fault. This is caused by your generator running at a higher frequency than 60 Hz. I have a Kill A Watt meter that I plug into a 120 volt receptacle. One of it's readings is frequency.

How do you reset a generator controller? ›

Written Instructions
  1. Turn the generator control panel to the OFF position. ( ...
  2. Lift the rubber flap and remove the 7.5 amp fuse from the controller. ( ...
  3. Disconnect the battery starting with the negative cable first, then the positive cable.
  4. Locate the service disconnect and turn it to the OFF position.

Do generators have a reset button? ›

The overload reset button is used in the case of sudden engine shutdown resulting from prolonged engine overload. Should the generator overload, AC power will be cut off, but the engine will stay running. Correct the overload condition and then press the overload reset switch on the front panel.

How do I fix my generator problem? ›

Luckily, most of these issues are easy to fix yourself!
  1. Check the Fuel Tank. The first place to look if your generator won't start is the fuel tank. ...
  2. Check the Oil Level. ...
  3. Check the Start Switch. ...
  4. Check the Choke Valve Switch. ...
  5. Check the Spark Plug. ...
  6. Check the Carburetor. ...
  7. Check the Fuel Valve. ...
  8. Check the Ignition Coil.

What is code 45 on an Onan genset? ›

In this instance we find the primary cause of the issue causing Fault Code 45 - the speed sense fault - is an issue with the slip ring. Our technicians resolve the error by troubleshooting slip ring faults until we get the voltage to proper levels and get the Cummins 20kw RS20 or GSBB up and running.

What is Onan service code 41? ›

Code 41 is Generator Rotor Fault. It means that the controller has detected a fault in the field circuit. Here is what I need you to do. Remove the controller from the genset, and unplug it.

What is code 15 on a Onan generator? ›

Error Code 15 is an "UNDER FREQUENCY" alert. It means the generator is running slow (not running at full power).

What is error code 12 on Onan 4000? ›

We looked up code 12 in the manual which means overvoltage.

What is error code 12 on an Onan generator? ›

Code 12 is Over Voltage. It means that the generator is producing too much power. The first thing you need to do is to get a voltage and frequency reading to see where we stand. Connect a meter to the output leads of the genset, and try to start it.

What is error code 27 on an Onan generator? ›

If the generator does not see either one it will not run. Code 27 suggest that the generator is not seeing the correct AC voltage. Possibly either the ECU has gone bad or the Stator or a winding in the coils may have failed.

What does flashing the field of a generator mean? ›

Field flashing is a common procedure used in cases where an alternator or generator has lost its magnetism and needs to be "kick-started" to begin producing power again.

What does a blinking green light mean on a generator? ›

What Does a Flashing Green Light Mean? That green light means your Generac is operating properly. If blinking, the green light may be indicating that your unit is running due to a utility power loss. Schedule maintenance if your unit displays a yellow or red light.

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